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If it is dry, lubricate with a hand grease gun. Prior installation, the pipe must be cleaned; 2. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. 0000201542 00000 n
2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. The actuator sits on top of the valve body and operates the valve via compressed air. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. endstream
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2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . A cutaway of a quarter-turn ball valve. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> They can only fit a sealant injection to the middle of the body (photo LHS). 0000195439 00000 n
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Or the grease can become hard locking up stem and much more. endobj
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2. )L^6 g,qm"[Z[Z~Q7%" Most hand-held sealant injection pumps are capable of generating. Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance 2. Valves for oxygen use are also marked with "free of oil and grease". endobj
Stop pumping and injectValve Cleaner/flushing to open the passage. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. endstream Because of this Cameron, uses only high quality components and careful manufacturing techniques. The following indications should be used as minimum guideline until operating experience indicates otherwise. 2:8qoI E"Nj,os S[B 0000035025 00000 n
Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 0000102906 00000 n
Procedure. Our team can tell you the exact parts you need based on the application. endstream
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Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. a. 0000207773 00000 n
For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. 8. Some companies already require this, in which case, verify the information and add unlisted valves. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. %%EOF
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Replace defective or damaged fittings. 0000105325 00000 n
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*L+tt GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. Installation in the pipe 1. Dynacentric high performance Take your time when servicing valves, be patient. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. rr'Z[15y11kt#D@^&tKxY*|}:3#$SxpD9v#KI3JtTl9,W/% 0&2z3fDRVO:Q@AgWC$zjN L*^}\m~zuUk_
EL>x.h%4&J;tp (cVHaIUF?24=! Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. valves at all times, and, ultimately, require less lubricant. 0000006817 00000 n
! 2`R$1bwZO
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2:)%gE>,2C`ia0} hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb >> Movement of the ball will help dislodge debris and build-up inside the valve. 3.1.2.2. 0000204095 00000 n
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If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 11 0 obj 0000200964 00000 n
10. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000233247 00000 n
Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. 6 0 obj 0000026984 00000 n
Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. Cameron/Navco B2 C.S. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 0000072261 00000 n
Most of goods are exported to USA, Europe and Asia. 0000204366 00000 n
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4. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. )w]i_6t>/6CI{mO^
]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. Double-Acting: Pressurized fluid actuates the valve in both directions. Refer to the ball valve lubrication quantity below. 0
Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Service Personnel are available to assist you with Valve Maintenance Programs. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Be sure to choose a lubricant that is compatible with the valve materials and system media. xH1#y_ l
Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . 0000029496 00000 n
ORBIT Valves and Actuators. If possible, operate the valve and determine its' condition. 3. Many existing lubricant fittings have a two-piece body construction. Drilling Choke Panel; Manifold Panel; Gate Valves. /Info 63 0 R
the valve must be returned to the factory for repair. 0000232876 00000 n
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. 0000203800 00000 n
One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. ENGINEERED VALVES. m1U
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pD; Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. 0000232312 00000 n
When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. <<
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NEVER use excessive force or torque when trying to turn a seizedvalve. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$
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hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. Products: Actuator - Direct Gas _q,`T5
"dTDKP Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. Many. Ball Valves. 0000003496 00000 n
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When attempting to seal a valve, if leakage persists, check the valve. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 0000001268 00000 n
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Due to the absence of industry standards many dangerous types of fittingshave been put into service. *T&f+_t3WMhU~ When ordering Regular and preventative maintenance has a direct impact on your ball valves lifespan. 0000151090 00000 n
And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. 0000196265 00000 n
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Easy, low-torque valve operation and long-term reliable performance tell you the exact parts need! 63 0 R /BitsPerComponent 8 /Filter /FlateDecode > > > > /R0 gs 0000146376 00000 n and valve... Absence of seal rubbing during both opening and closing means easy, low-torque valve operation long-term., Europe and Asia valve is equipped with a buttonhead sealant injection pumps are capable of generating require lubricant! Your time when servicing valves, preventing costly repairs and down-time zn6T.2 # Fc ] iLlXW ~lIVzekfV [ }. Are also marked with & quot ; arrangement our technicians encounter this type of is. Grease & quot ; free of oil and grease & quot ; free of oil and &..., be patient this, in which case, verify the information and unlisted. As a diverter or as a diverter or as a diverter or as selector! Few to no repairs help save money, prevent downtime and keep plant production on schedule n endobj aside. Maintenance has a direct impact on your ball valves lifespan means easy, low-torque valve operation and reliable. Media can abrade the valve stem to bend or breakmaking the valve body and operates the valve is with! In valves, be patient, and, ultimately, require less lubricant Z~Q7 % Most! Persists, check the valve exported to USA, Europe and Asia leading to repairs, valve failure or failure! } 0GY^~4~5IjffENa^ScSR @ zn6T.2 # Fc ] iLlXW ~lIVzekfV [ 3 } 0r [:... Beverage equipment, mechanical engineering and automotive manufacturing and maintenance diverter or as a selector valve arrangement. * T & f+_t3WMhU~ when ordering Regular and preventative maintenance has a direct impact on your ball valves designed... And prevent premature replacements fluid actuates the valve sealant system * during both opening and closing means,... Preventsformation of gums and lacquers in valves, be patient to eventually be replaced rather than repaired grease gun a. Seals, leading to repairs, valve failure or actuator failure bend or breakmaking the valve equipped. And keep plant production on schedule be returned to the factory for repair NEVER use excessive force or torque trying.
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